Mechanical properties of ceramic floor tiles made from selected minerals in Uganda

Abstract

This study was designed to produce porcelain floor tiles using raw materials found in Uganda and to determine mechanical properties of the tiles produced. The properties were then compared with South African National Standards. Porcelains are made of clays, kaolin, feldspar and sand. In this study, the raw materials were mixed in proportions of 40-60% clays, 30-40% feldspar and 10-30% sand. The tests carried out include shrinkage, strength, water absorption and chemical analysis. Samples were pressed at 30MPa with 12% moisture content by weight. Firing was at peak temperatures of 1050, 1100, 1150, 1200 and 12500C. Firing process involved heating dry samples from room temperature to 1050C at 1000C/hr, after 2 hrs of holding the rate was then raised to 3600 C/hr and soaked for 1 hr at peak temperatures. Samples were left to cool naturally in the kiln for 16 hrs. Chemical analysis of the minerals by XRF method revealed that kaolin had an alumina content of 24.9 (wt %) whereas sand had silica at 95.0 (wt %). Iron oxide which influences the color of samples was high in ball clay at 3.2 (wt %). Maximum strength of 34MPa was exhibited by composition 2 at 12500C with linear shrinkage of 9.1 % and water absorption of 0.0 (wt %). South African National Standards classifies tiles whose strength is above 30MPa as B1. All samples fired in the temperature range of 1100 to 12500C exhibited properties in the range recommended by SANS both in strength and water absorption for flooring as B1 to B4 tiles. Minerals from the studied deposits yielded high grade ceramic floor tiles recommended by SANS for flooring. No cracks were exhibited by samples fired at 1100 to 12500C